Tool Condition Monitoring

Eagle
Tool Condition Monitoring

Tool condition monitoring allows the comprehensive monitoring of the location, status, and condition of injection moulding, die casting, punching or forming tools.

For this purpose, a docking station is permanently attached to the tool connected to the tool-specific sensors.

The EAGLE can then be temporarily or permanently mounted on the tool’s docking station. It recognizes and automatically detects the corresponding tool and records and monitors the tool parameters during the production process.

Thanks to the modular design, the EAGLE can be individually adapted to the corresponding tool and can also be used for several tools. All recorded data are clearly visualized in an individual tool dashboard. Automatic notifications on the tool status and condition enable the needs-oriented maintenance of the corresponding tool.

Eagle-Dockingstation

Analysis

All recorded tool information from the production processes is visualized in a comprehensive dashboard including KPI.
The dashboard allows for different levels of detail. From a general overview of the tool status and condition, to a view at the level of the individual cycle.

Information from the Lifecycle Management module can also be integrated into the visualisation, thus creating a comprehensive data basis.

Thanks to the analysis, both the processes and the tools themselves can be optimised in a targeted manner and their needs-based maintenance can be realised.

 

Supported by the data basis, comprehensive process knowledge enables us to provide sound support in problem and weak point analysis.
Through the development and implementation of targeted measures around the topics of "availability, process reliability and productivity increase of tools", a constantly high tool availability and component quality can thus be made possible.

Eagle Variants
for the tool condition monitoring

EAGLE Basis

  • Automatic status detection
    • In production
    • Stored
    • In maintenance
    • Transport
  • Documentation of each status change
  • Integrated rechargeable batteries
  • Determination of cycle times and cycles count

Connection to the tool sensor

  • Temperature (up to 4 thermocouples type K/J/T)
  • Pressure (1x strain gauge pressure sensor incl. peak & hold for
    the determination of the maximum pressure in the cycle)

EAGLE PRO

  • Geotracking & Tracing
  • Automatic status detection
    • In production
    • Stored
    • In maintenance
    • Transport
  • Documentation of each status change
  • Integrated rechargeable batteries
  • Determination of cycle times and cycles count

Individually configurable sensor technology
Connection options to the tool sensor for each module

  • Temperature (up to 4 thermocouples type K/J/T)
  • Pressure (up to 4 strain gauge pressure sensor incl. peak & hold for
  • 8 additional digital inputs per module
  • 8 additional analogue inputs per module
  • 8 potential-free relay contacts per module

Both variants are available in a mobile and a stationary version.

  • Stationary version:
    • In the stationary version, the Eagle is permanently mounted on the tool.
  • Mobile version:
    • Use of one Eagle for several tools. When mounting and dismounting the tool from the machine, the Eagle can also be mounted or removed quickly and easily thanks to the docking station.

Contact

Do you have questions about tool condition monitoring or would you like to learn more about how to increase the availability and productivity of your tools? Please use the form and send us a message.
Please use the form and write us a message.

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